Magnaflow FORD DIESEL 7.3L DIESEL, D-FIT MUFFLER KIT Exhaust User Manual download pdf

Step 1: To remove the OEM muffler on the short bed

applicaton, cut the inlet pipe 7.25" in front of the

muffler, and also 7.25" behind the muffler. To remove

the OEM muffler on the long bed vehicle, cut the inlet

pipe 10.5" in front of the muffler, and 7.25" behind the

muffler. Once the new muffler is partially installed,

use the specific extention pipe so you can mark and

trim the tailpipe to fit the outlet of the muffler.

Step 2: Deburr the cut pipes, then install the new

muffler and extention pipe using the supplied 3.50"

clamps and by fitting the welded hangers into the

rubber insulators. You can now install the clamp-on

tip on the tailpipe using the supplied clamp.

Step 3: With all components mounted loosely, adjust

the system for overall aesthetics and clearance of

frame & bodywork. (MAGNAFLOW recommends at

least 1/2" of clearance between the exhaust system

and any body panels to prevent heat-related body

damage or fire.)

Step 4: Once a final position has been chosen for the

new system, evenly tighten all fasteners from front to

rear. The supplied band clamps must be VERY tight

to properly align the pipes and prevent leaks

(Approximately 40ft-lbs). Inspect all fasteners after

25-50 miles of operation and retighten if necessary.

Mufflers, Converters,

Systems and Tips

INSTALLATION INSTRUCTIONS

16985

1999-2003 Ford Diesel 7.3L

Warning: When working on, under, or around

any vehicle exercise caution. Please allow the

vehicle's exhaust system to cool before removal,

as exhaust system temperatures may cause

severe burns. If working without a lift, always

consult vehicle manual for correct lifting

specifications. Always wear safety glasses and

ensure a safe work area. Serious injury or death

could occur if safety measures are not followed.

** Magnaflow Performance Exhaust recommends professional

installation on all their products

Magnaflow Performance Exhaust - 22961 Arroyo Vista Rancho Santa Margarita, CA 92688

Main #: 1-800-990-0905 Technical Support: 1-800-959-9226 ext 4500

Sept 17, 2012

Rev: 000

MUFFLER

ASSEMBLY

CLAMP- ON TIP

3x 3.50" CLAMP

1999-2003 Ford Diesel 7.3L 1

Summary of Contents

Page 1 - 1999-2003 Ford Diesel 7.3L

Step 1: To remove the OEM muffler on the short bed applicaton, cut the inlet pipe 7.25" in front of the muffler, and also 7.25" behind the m

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Magnaflow FORD DIESEL 7.3L DIESEL, D-FIT MUFFLER KIT Exhaust User Manual

Browse online or download User Manual for For the car Magnaflow FORD DIESEL 7.3L DIESEL, D-FIT MUFFLER KIT Exhaust. MagnaFlow FORD DIESEL 7.3L DIESEL, D-FIT MUFFLER KIT Exhaust Muffler PERFORMANCE EXHAUST User Manual

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